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The Duncan Download Blog: Business Aviation Advice & Observations

Duncan Aviation Custom Solution for Dassault Falcon Lav, Storage Swap

Posted by Diane Heiserman on Fri, Aug 02, 2013 @ 11:12 AM

Falcon Lav

Duncan Aviation’s design and engineering teams collaborated to craft a custom cabinet to replace the forward lavatory in Falcon aircraft so customers could choose from a variety of dedicated storage options or a preparation station instead of struggling to utilize it as a provisional closet.

Interior engineers often need to think outside the box to come up with one-of-a-kind solutions for customers, and one of those solutions—a forward lavatory conversion to a storage space in two Dassault Falcon models—has caught on among Duncan Aviation customers.

A portion of Falcon 900 and 2000 aircraft have two lavatories. In those aircraft, the front lavatory often remains unused for its intended purpose and is transformed into a makeshift storage compartment. Duncan Aviation’s design and engineering teams collaborated to craft a custom cabinet to replace the forward lavatory in both Falcon aircraft so customers could choose from a variety of dedicated storage options or a preparation station instead of struggling to utilize it as a provisional closet.

“The problem is a lot like your closet at home. If you just stack and throw things in there, an avalanche of belongings is always looming,” says Jeff Beaudette, engineering team leader.

The collaboration resulted in a cabinet solution that completely replaced the lavatory while retaining the plumbing. Duncan Aviation has modified three aircraft since creating the solution.  

“We capped all the lines from the toilet and built a cabinet insert that molded around the old chute just in case the next owner wanted to reinstate the lavatory,” says Steve Rosenow, cabinet team leader.

The lavatory is nestled between the galley and the jump seat, and the space is anything but standard.

Steve says the initial Falcon 900 customer requested a large ice drawer in the bottom and a coat closet up top, but the space looks a bit like a soda bottle, so it took a bit of finagling to ensure they utilized every square inch.

“Customers just want the option—the opportunity to define that space when they sell the aircraft or if their needs change while they own the aircraft,” says Rosenow. “And that’s what we’re here to do. We create a custom solution that affords them countless options.”

As for the Falcon 2000, the modification was very similar to the previous 900 storage swap.

Duncan Aviation provided a cooled catering box storage, crew closet, upper storage and a lower drawer. The storage conversion was done in addition to a partial paint, left-hand forward crew closet modification, left-hand entertainment cabinet modification, removal of tray storage, removal of a microwave and the addition of a passenger coat closet.

Duncan Aviation will accommodate almost all requests and provides customers versatility in both design as well as engineering. The company requesting the modification owns another Falcon 2000 with significantly more storage and preferred those capabilities.

“All three of the modifications we completed are similar, but differ greatly in their final function. There is no such thing as a standard part or design. Many items may be very similar, but the customization for the customer is the key,” says Beaudette.

Duncan Aviation's custom interiors have come to be admired around the world not only for their beauty but also for their innovative style and durability. View Duncan Aviation's interior galleries here

Tags: Falcon, Interior Refurbishment

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